Are you curious about where to find the best micanite sheets for your projects? Comparing top factories can save you time and money. Knowing the best options means quality materials that meet your needs. Dive in to discover the leading manufacturers and make informed choices for your next purchase!
Mica Products, Mica sheet, Mica shields, AMF Mica Discs, Mica Paper
Product Details: Micanite (Flexible Micanite Sheets) are manufactured from natural Muscovite mica splittings, bonded together by various agents such as Shellac, epoxy, alkyd, or silicone.
Technical Parameters:
– Flexible at low room temperature
– Rigid at high temperature
– High moisture and heat resistance
– High dielectric strength
– Excellent chemical resistance
– Electrical insulating properties
Application Scenarios:
– HT motors
– Induction furnace
– F & H Class Insulation
– Traction Motor Armatures & Generators
– High Tension Coils suitable for up to 11KV
Pros:
– Does not react with copper
– Fully oil resistant
Cons:
– Limited information on specific bonding agents
– Variations in manufacturing may affect performance
Micanite Products – GR-Mica
Product Details: Micanite or Built-Up Mica is crafted by layering overlapping Mica Splittings bonded with select resins and cured under high heat and pressure. It is available in various forms such as sheets, tapes, tubes, and moulded articles.
Technical Parameters:
– Temperature resistance classes: B (130°C), F (155°C), H (180°C)
– Available in flexible or stiff forms, with various backing materials
Application Scenarios:
– Insulation in commutators of high-voltage rotating machines
– Wrapped insulation of armature windings, electromagnetic coils, generators, and…
Pros:
– Excellent mechanical strength and thermal stability
– Versatile applications across electrical engineering
Cons:
– Labour-intensive and time-consuming production for certain products
– Limited flexibility in some rigid forms
Micanite – DUMICO B.V.
Product Details: Micanite consists of approximately 90% natural mica powder mixed with 10% synthetic resin binder (silicone or epoxy), processed into mica paper and compressed into sheet material. It is available in muscovite and phlogopite types.
Technical Parameters:
– Muscovite micanite: continuous temperature 500°C, short term 800°C.
– Phlogopite micanite: continuous temperature 700°C, short term 1000°C.
Application Scenarios:
– Electrical insulation material.
– Alternative to asbestos.
Pros:
– High dielectric resistance.
– Suitable for high-temperature applications.
Cons:
– Not transparent.
– Limited color options (silver gray or dark gray/brown).
Mica Sheet Insulation | Elmelin
Product Details: Mica sheets are available in rigid and flexible forms, made from Muscovite and Phlogopite mica. Standard sizes include 1000 x 1200mm and 1000 x 2400mm. Rigid mica sheets have heat resistance of 1200°C (MR SSP) and 1000°C (MR SSM), while flexible mica sheets come in thicknesses between 0.10 and 2mm.
Technical Parameters:
– Rigid mica sheets: Heat resistance of 1200°C (MR SSP) and 1000°C (MR SSM), thick…
– Flexible mica sheets: Thickness range of 0.10 to 2mm, available in 1020 mm width…
Application Scenarios:
– Industrial furnace manufacturing and domestic appliances like hairdryers.
– Battery and automotive applications, including electric vehicle batteries.
Pros:
– Excellent electrical insulation under high temperatures.
– Versatile insulation material suitable for various industries.
Cons:
– Limited thickness options for flexible mica sheets.
– Rigid mica sheets are not suitable for relining purposes.
Micanite Shet Plate – Micanite – Products – Euroheaters
Product Details: Micanite Sheets, also known as Heat Resistance Micanite Sheets (HRM Sheet), are hard and rigid plates used for various industrial purposes, capable of being punched or stamped to desired sizes and thicknesses.
Technical Parameters:
– Size of Sheets: 500 mm x 1000 mm, 600 mm x 900 mm, 1000 mm x 1000 mm
– Thickness: 0.13 to 0.4 mm
Application Scenarios:
– Heating elements
– Furnace insulations
Pros:
– Excellent thermal resistance
– Good electrical properties
Cons:
– Limited self-life of six months if not stored properly
– Potential variations in dielectric properties based on color and type
Mica Paper: High Insulation for Industry – For Cables, Tapes …
Product Details: High-Resistance Mica Paper for Industry, made from natural or synthetic mica, offering excellent dielectric strength and thermal stability.
Technical Parameters:
– Dielectric Strength: >20 kV/mm
– Thermal Stability: -200°C to +1000°C
Application Scenarios:
– Electrical Insulation in high-voltage applications
– Thermal Barrier for equipment in high-temperature environments
Pros:
– Exceptional electrical and thermal insulation capabilities
– High temperature resistance up to 1800°F
Cons:
– Limited availability in specific custom sizes
– Potentially higher cost compared to standard insulation materials
Micanite – micaworld.in
Product Details: Micanite is a laminated mica sheet material made from fine mica lamellae bonded with various agents like Shellac, epoxy, alkyd, or silicone.
Technical Parameters:
– High dielectric strength
– Thermal stability
Application Scenarios:
– Insulation between copper segments in commutators for electric motors
– Molding into specific shapes for various electrical applications
Pros:
– Excellent mechanical and electrical properties
– High resistance to heat and pressure
Cons:
– Limited flexibility in some grades
– Potential brittleness at high temperatures
Mica & Micanite sheet – Pronat
Product Details: Mica & Micanite sheet laminates designed for outstanding electrical insulation at high temperatures.
Technical Parameters:
– High temperature resistance
– Electrical insulation properties
Application Scenarios:
– Heating wire support for industrial and household appliances
– Separating panels for fuel cells and electrical batteries
Pros:
– Excellent electrical insulation
– Suitable for high temperature applications
Cons:
– Limited information on specific material properties
– Potentially higher cost compared to standard insulation materials
Micanite
Product Details: Epoxy Bonded laminates available in natural color sheets with dimensions of 1050 x 1190 mm and thickness ranging from 0.30 mm to 60 mm. Also includes various mica sheets, tubes, and components.
Technical Parameters:
– Density: 1.80
– Tensile Strength: 275 MPa
Application Scenarios:
– Used for wedging applications in motors
– Suitable for switchboards, LV and HV circuit breakers
Pros:
– Exhibits no shelf life limitations when stored properly
– High thermal resistance up to 800°C for intermittent operation
Cons:
– Limited thickness options for standard sheets
– Potential for water absorption under certain conditions
Smiththerm
Product Details: SmithLamina Natural mica base insulating materials are made from processed raw mica mineral, suitable for insulation in high temperature areas up to 1200 degrees Celsius.
Technical Parameters:
– Mica Content: Max 95%
– Binder Content: Min 5%
Application Scenarios:
– Mechanical pads
– D.C. coil separators
Pros:
– Excellent thermal and electrical insulation properties
– High temperature resistance
Cons:
– Limited flexibility in rigid forms
– Potential for moisture absorption
Related Video
Comparison Table
| Company | Product Details | Pros | Cons | Website |
|---|---|---|---|---|
| Mica Products, Mica sheet, Mica shields, AMF Mica Discs, Mica Paper | Micanite (Flexible Micanite Sheets) are manufactured from natural Muscovite mica splittings, bonded together by various agents such as Shellac, epoxy,… | – Does not react with copper – Fully oil resistant | – Limited information on specific bonding agents – Variations in manufacturing may affect performance | usamica.com |
| Micanite Products – GR-Mica | Micanite or Built-Up Mica is crafted by layering overlapping Mica Splittings bonded with select resins and cured under high heat and pressure. It is a… | – Excellent mechanical strength and thermal stability – Versatile applications across electrical engineering | – Labour-intensive and time-consuming production for certain products – Limited flexibility in some rigid forms | grmica.com |
| Micanite – DUMICO B.V. | Micanite consists of approximately 90% natural mica powder mixed with 10% synthetic resin binder (silicone or epoxy), processed into mica paper and co… | – High dielectric resistance. – Suitable for high-temperature applications. | – Not transparent. – Limited color options (silver gray or dark gray/brown). | www.dumico.com |
| Mica Sheet Insulation | Elmelin | Mica sheets are available in rigid and flexible forms, made from Muscovite and Phlogopite mica. Standard sizes include 1000 x 1200mm and 1000 x 2400mm… | – Excellent electrical insulation under high temperatures. – Versatile insulation material suitable for various industries. | – Limited thickness options for flexible mica sheets. – Rigid mica sheets are not suitable for relining purposes. |
| Micanite Shet Plate – Micanite – Products – Euroheaters | Micanite Sheets, also known as Heat Resistance Micanite Sheets (HRM Sheet), are hard and rigid plates used for various industrial purposes, capable of… | – Excellent thermal resistance – Good electrical properties | – Limited self-life of six months if not stored properly – Potential variations in dielectric properties based on color and type | www.euroheaters.com |
| Mica Paper: High Insulation for Industry – For Cables, Tapes … | High-Resistance Mica Paper for Industry, made from natural or synthetic mica, offering excellent dielectric strength and thermal stability. | – Exceptional electrical and thermal insulation capabilities – High temperature resistance up to 1800°F | – Limited availability in specific custom sizes – Potentially higher cost compared to standard insulation materials | aximmica.com |
| Micanite – micaworld.in | Micanite is a laminated mica sheet material made from fine mica lamellae bonded with various agents like Shellac, epoxy, alkyd, or silicone. | – Excellent mechanical and electrical properties – High resistance to heat and pressure | – Limited flexibility in some grades – Potential brittleness at high temperatures | www.micaworld.in |
| Mica & Micanite sheet – Pronat | Mica & Micanite sheet laminates designed for outstanding electrical insulation at high temperatures. | – Excellent electrical insulation – Suitable for high temperature applications | – Limited information on specific material properties – Potentially higher cost compared to standard insulation materials | pronatindustries.com |
| Micanite | Epoxy Bonded laminates available in natural color sheets with dimensions of 1050 x 1190 mm and thickness ranging from 0.30 mm to 60 mm. Also includes… | – Exhibits no shelf life limitations when stored properly – High thermal resistance up to 800°C for intermittent operation | – Limited thickness options for standard sheets – Potential for water absorption under certain conditions | micanite.in |
| Smiththerm | SmithLamina Natural mica base insulating materials are made from processed raw mica mineral, suitable for insulation in high temperature areas up to 1… | – Excellent thermal and electrical insulation properties – High temperature resistance | – Limited flexibility in rigid forms – Potential for moisture absorption | smiththerm.com |
Frequently Asked Questions (FAQs)
What is micanite, and what are its main uses?
Micanite is a type of insulating material made from mica, a naturally occurring mineral. It’s widely used in electrical applications, such as insulators and capacitors, due to its excellent thermal and electrical properties. You’ll also find micanite in industries like automotive and aerospace, where durability and heat resistance are crucial.
How is micanite sheet manufactured?
Micanite sheets are produced by layering mica flakes with a binding resin and then pressing them under heat and pressure. This process creates a strong, flexible material that retains the properties of mica while enhancing its usability in various applications.
What are the benefits of using micanite sheets?
Micanite sheets offer several advantages, including high electrical insulation, excellent thermal stability, and resistance to chemicals. They are lightweight yet strong, making them ideal for applications where space and weight are considerations. Additionally, they are non-flammable, adding an extra layer of safety.
Are micanite sheets environmentally friendly?
Yes, micanite sheets are considered environmentally friendly. Mica is a natural mineral, and the manufacturing process typically has a lower environmental impact compared to synthetic materials. However, it’s always a good idea to check with manufacturers about their specific practices to ensure sustainability.
What industries commonly use micanite sheets?
Micanite sheets are used in various industries, including electrical and electronics, automotive, aerospace, and construction. You’ll find them in components like transformers, circuit boards, and heat shields, where reliable insulation and heat resistance are essential for performance and safety.
